New Double Stitch: New Look, Better Fit for Your Hot Tub
The hot tub cover technology we use is always evolving. We are constantly searching for the most effective and environmentally friendly processes that will free us from limitations on our output rate.
To keep up with our output challenge, we have made several improvements on our double stitching technology.
The Challenge and the Solution
Owing of regional demand and a smaller labor pool, skilled labor (sewing) has been our ongoing constraint. Hot Tub Cover has been experimenting with new production techniques for the past 12 months in an effort to identify sustainable process improvements that would alleviate constraints.
The "New Double Stitch Technique" is the proposed solution to the "Double Stitch" problem.
We have added two new sewing lines, a CNC fabric machine, two foam cutting stations, and one more facility, increasing our physical capacity by 40%.
How Our New Double Stitching Improved the Core’s Capacity
The advantages of our New Double Stitch are as follows:
- Decrease the number of sewing machines
- Enhances Sewer Training Cycle for New Sewers
Takeaway
We can now satisfy the increasing demand thanks to the innovative double stitch technique. We can keep rising manufacturing costs in check thanks to the better procedure. Polyester's Weather Shield performs five times better than vinyl's seam strength.
For your custom hot tub cover needs, don’t hesitate to contact us!